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Structural mechanics
Structural mechanics

Forming and Joining Simulation with Ansys Mechanical

Mastering Multistage Forming and Joining Simulations

Overview

Training Expert

Ideal for engineers who want to understand and optimize forming processes and formed components, including their forming history. This training is offered as a 1-day course.

Duration
1 day

Prerequisites
Basic knowledge of Ansys Mechanical

Software used
Ansys Mechanical

Benefits
  • Increase the accuracy of your forming simulations
  • Apply expert features such as automatic remeshing
  • Learn the consistent handling of multistage forming processes
  • Benefit from hands-on workshops and expert tips

Description

Those who simulate multistage forming processes for the first time will quickly realize that it involves more than just linking analysis systems on the project schematic. Additionally, large distortions often occur, preventing the mesh from being used until the end of the simulation. In this seminar, we equip you with the knowledge needed to successfully analyze and optimize forming processes and components, including their forming history. This includes background knowledge on suitable material models, the definition of automatic remeshing, and the transfer of plastic strain and stress states from one analysis to another. Apply this knowledge directly in the classic of forming technology, the deep drawing analysis of a cup, or a two-stage bending test. Your training is rounded off with tips and tricks on element selection as well as contact and analysis settings.

The seminar is aimed at engineers who already have basic knowledge of Ansys Mechanical and an understanding of nonlinear effects such as contact and metal plasticity.

Detailed agenda for this 1-day training

Day 1

01 Simulating Cold Forming with Ansys Mechanical

  • Forming simulation with Ansys Mechanical
  • Distinguishing between explicit simulation with Ansys LS-DYNA and Ansys Forming
  • Defining typical material models for metal plasticity
  • Workshop: Influence of strain rate on forming results

02 Model Creation for Forming and Joining Processes

  • Meshing recommendations for tools and workpieces
  • Selecting suitable elements for forming simulations
  • Robust analysis settings with a focus on contact
  • Workshop: Drawing process of a cup

03 Multistage Forming Processes

  • Calculating multistage forming processes in one analysis
  • Positioning tools between forming stages
  • Importing forming results via INISTATE and External Data in separate analyses
  • Considering the forming process in component simulation
  • Workshop: Simulation of a two-stage bending process

04 Automatic Remeshing

  • Determining when automatic remeshing should be used
  • Controlling when and how remeshing occurs and practical tips
  • Notes on result evaluation and interpretation of solver outputs
  • Workshop: Remeshing in a clinching process

Your Trainers

Andre Stühmeyer
CAE Engineer, CADFEM Germany GmbH, Hanover

Placement in the CADFEM Learning Pathway

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Do you have questions on the training?

When will I receive the final confirmation for my training booking?

Straight after you sign up, an automatic confirmation of receipt will be sent to the email addresses you provided. Once you have successfully verified the data you provided, you will receive your personalized sign-up confirmation, containing further information on course fees, the billing address, etc., by email within two to three working days.  

As soon as the minimum number of attendees has been reached, you will receive a final training confirmation containing further information. If you have booked an on-site training, we recommend that you wait until you have received this final confirmation before booking your travel and accommodation.

If the minimum number of attendees is not reached, we reserve the right to cancel the training seven days before it is due to start at the latest. We are happy to inform you on changing your booking to an alternative date. Please note that we accept no liability for hotel or travel bookings that attendees have already made.

When is the sign-up deadline for a training?

Training places will generally be allocated based on the order in which attendees sign up. For this reason, we always recommend booking for your desired date as early as possible.

As long as a coures still has free places, it can be booked.

At what time do the training courses begin and end?

Usually the training courses start at 9:00 am and end at 5:00 pm of the respective local time. The actual course times will be stated in the booking confirmation. Please note that, depending on the training host, there may be a possible time shift between your and the provider's local time. Therefore all local times are provided with the valid time shift to Greenwich Mean Time (GMT). 

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